Flow instrumentation provider with kaidi86.com: The third case is that, during the commissioning stage of a platform construction, when the liquid level is higher than 3800mm, the radar level meter of the dirty oil tank will frequently jump to 0mm, which leads to the shutdown of the fourth-stage production unit. After on-site inspection, the power supply voltage of the radar level meter transmitter is only 9.5V, which is lower than the working power supply voltage of the radar level meter. By further searching for the cause of the failure, found that when the high liquid level, the voltage at the power supply is 23.7V, the safety gate output drops to 9.7V, judged as a safety gate transmitter failure. After replacing the safety grid, the voltage returns to normal, the cabin radar level meter in the test to rule out the problem. Find more details on flow instrumentation.
Radar level measurement extends its capabilities to solids silos by offering tracking of materials, powders and other solid substances. This application is crucial in sectors such as agriculture, food processing and cement manufacturing. Agitated Media- Certain industrial processes involve liquids that can present challenges for level measurement. Radar sensors, designed to handle surface turbulence, ensure measurements in dynamic settings. Hygienic Environments- Industries with hygiene requirements like pharmaceuticals and food processing utilize radar sensors with non-contact designs. These sensors guarantee product quality and safety by providing precise level data.
If the radar level meter is unreasonably selected, the interference echo cannot be handled well, and the reliability of the instrument will be reduced. Therefore, the following factors should be considered when selecting a radar level meter: Conductivity and dielectric constant of the measured medium. The measured medium is a conductive liquid or a liquid with a dielectric constant above 4. Generally, a common radar is selected. Liquids with small dielectric constants (dielectric constants below 2) and some conductive solids often use precision radars or guided wave radars due to the large amount of interference echoes.
The electromagnetic wave emitted during measurement can pass through the vacuum, no transmission medium is required, and the anti-interference ability is strong, and it is not affected by temperature, wind, water vapor, water mist, rain, etc. It can be used for liquid level measurement of almost all liquids, and can be continuously measured on-line unattended. Large measurement range, high precision, mature technology and stable performance.
Any appreciable gain in boiler feedwater achieved through the process reduces the amount of energy (fuel) required at the boiler— in fact, every 10.8°F (6°C) rise in boiler feedwater amounts to a one percent savings in fuel cost. Inadequate level controls can inhibit the deaeration process (level too high) or reduce/shutdown feedwater flow to the boiler (level too low). The former affects hardware longevity and efficiency, while the latter risks production losses and possible damage to pumps.
Secondly, in cement production, material level measurement encountered another difficulty is strong dust interference, especially pneumatic conveying powder silo, dust flying when feeding, low visibility, laser level meter and high energy ultrasonic level meter can not be measured, although radar level meter at this time can receive part of the surface echo. But the echo signal was also weakened. In addition, due to the uneven surface of the radar echo is refracted, will also lead to the existence of radar echo; In addition, there are some conditions from the bottom to the bin inflation, so that the material surface loose, material level measurement is more difficult.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Discover additional info on https://www.kaidi86.com/. OEM Service-can be customized according to the application of customer,such as level gauge,level switch and level indicator.
For radar level gauges, there are many reasons for interference and many sources of interference. We analyze from four aspects: internal, external, AC and DC. Celestial and celestial interference, first of all, what is celestial interference? Celestial objects refer to the sun or other stars, therefore, celestial interference refers to the interference of their electromagnetic waves on the radar level gauge. We are very unfamiliar with Tiandian. The so-called Tiandian is usually understood as the interference of the signal of the magnetrol radar level gauge caused by the ionization of the atmosphere, lightning, or the electromagnetic waves generated by natural phenomena such as volcanoes and earthquakes.
The installation of the liquid level gauge should be away from the inlet, outlet, eddy current or protrusions on the inner wall to avoid the interference of electromagnetic waves and affect the measurement. When installing the guided wave radar, make sure that the diameter of the short pipe at the flange connection is greater than the height of the short pipe, otherwise the cable will contact the short pipe wall due to shaking, and the liquid level cannot be measured accurately. How to choose a model, in the final analysis, you still need to understand your own working conditions and the characteristics of different instruments, and judge whether the two match, so that you can get twice the result with half the effort.Want to know about ultrasonic flow meter advantages and disadvantages, click here.
There is AC interference and the voltage is high. For example, for the radar level meter used in the production line, the power supply requirement is 24VDC (typical value), but in the on-site measurement, it is found that the power supply is displayed as 27.2V, which is significantly higher than 24VDC, resulting in a large measurement result and even a radar level meter. crash phenomenon. The installation position of the radar level meter is incorrect, which leads to deviations in the measurement. For example, the accumulation of aggregates in the transfer bin is a “mountain”-shaped cone, but only one radar level meter is installed near the discharge port of the return belt. , the installation position is too close to the discharge opening of the return belt, and at the same time, it is too far from the discharge opening of the feeding belt on both sides. Just below the radar level meter is the drop point of the return belt. If the distance is too close, the aggregate in the falling process will interfere with the radar level meter and form false reflections.