Rod seals factory 2024: The Primary Seal – While two of the sealing points in a seal design are simple static seals, the seal between the rotating and stationary members needs a little more consideration. This primary seal is the basis of all seal design and is essential to its effectiveness. The primary seal is essentially a spring loaded vertical bearing – consisting of two extremely flat faces, one fixed, one rotating, running against each other. The seal faces are pushed together using a combination of hydraulic force from the sealed fluid and spring force from the seal design. In this way a seal is formed to prevent process leaking between the rotating (shaft) and stationary areas of the pump. The surfaces of the seal faces are super-lapped to a high degree of flatness; typically 2-3 Helium light-bands (0.00003” / 0.0008mm). If the seal faces rotated against each other without some form of lubrication they would wear and quickly fail due to face friction and heat generation. For this reason some form of lubrication is required between the rotary and stationary seal face; this is known as the fluid film. See extra information on https://www.dmsseals.com/rod-seals.
At the heart of why a mechanical seal works lies the rotating and stationary seal faces. Seal faces are lapped so flat it is impossible for a liquid or gas to flow through them. This allows for a shaft to spin, while a seal is being maintained mechanically. What determines the amount of time a seal will last is selecting the right seal material combination for the application. Hard seal faces for abrasive service, Carbon Vs. Ceramic for simple water (or anti-freeze in the case of automotive applications). Carbon Vs. Silicon Carbide for most applications to reduce energy consumption and provide long life. For critical applications double mechanical seals are usually recommended.
Key points of engineering mechanical seal design: Select a reasonable sealing scheme, focusing on the above requirements. First of all, the dustproof performance must be good. More than 80% of the failures of the hydraulic system are directly or indirectly derived from the stains in the system. Choose the best seals For seals of the same structure, the product quality of each company varies greatly. On the whole, the quality of large foreign seal companies is relatively stable, but the probability of encountering fakes is too high. Sometimes the so-called direct supply is not reliable. In terms of domestic seals, most of them are not very good, but at present, some manufacturers’ products have been chasing or even surpassing imported products, with stable and reliable quality, such as tetrafluoroethylene and rubber seals produced by Damson Sealing.
Our structure is simple. Moreover, the seal is easy to manufacture and assemble. One of its remarkable features is its good adaptability to the oscillation and eccentricity of the shaft. The cavity in which it is mounted is compact in size for easy processing. It perfectly overcomes the gap issue caused by the oscillation and rotation of the sealing system when the shaft rotates, and the lip of the oil seal can always be in close contact with the surface of the shaft.
It can maintain stable performance after prolonged exposure to various corrosive compounds. Due to its lack of polarity, low unsaturation, and high chemical stability, our gasket has high resistance to various polar chemicals such as alcohols, acids (acetic acid, hydrochloric acid, etc.), strong base (sodium hydroxide, oxidant, hydrogen peroxide), detergents, animal and vegetable oils, ketones and certain esters. It is designed to have excellent aging resistance and excellent resistance to compression set and compression stress relaxation. Therefore, our gasket has significant advantages over other conventional gaskets. Its excellent materials and manufacturing process enables it to achieve effective sealing when exposed to corrosive chemicals, friction, high temperatures or very low temperatures. At the same time, it is easy to install and has industry-leading creep resistance, which saves users a lot of time and cost and increases productivity.
Since the scraper seal is made of the special material, PTFE, it has an impurity immersion function. Therefore, when combined with the piston rod seal and the metal bushing, it can prevent damage to the piston rod and prevent the accumulation of oil pressure. It has a diameter range of 3-1600mm and a temperature range of -30°C + 200°C. The wiper scraper seal can operate at speeds of up to 5 m/s. It has high wear resistance, tear resistance, low-temperature resistance and good strength. Our wiper seals can be used in combination with piston seals and anti-wear rings to prevent oil in the cylinder from being mixed with foreign matter, which causes damage to the working seal. It is especially suitable for piston rods with a large diameter. Moreover, it has a wide range of applications, such as agricultural machinery, injection moulding machines, forklifts, cranes and so on.
The selection principle of the gasket: according to the working pressure, working temperature, the corrosiveness of the sealing medium and the form of the sealing surface. Temperature influence: In normal temperature and low pressure, use non-metallic soft honey gasket; in medium pressure and high temperature, choose metal and non-metal combination gasket or metal gasket; when temperature and pressure fluctuate greatly, choose good elasticity or self-tightening type Gaskets; in low temperature, corrosive media or vacuum conditions, gaskets with special properties should be considered.
The guide belt is a belt-shaped member that guides the moving parts. Its main function is to guide. In order to realize the function of guidance, it must support the guided member, and guide and correct its motion trajectory. In order to realize the guiding function well, it also requires isolation, shock absorption and noise reduction of the guiding parts. Guide belts are mainly used in oil cylinders and cylinders. Due to their excellent performance, they are also widely used in other motion mechanisms. Find even more information on https://www.dmsseals.com/.
DMS Seals is a scientific and technical mechanical seal manufacturer and oil seal supplier specializing in seal production, sealing material development, and the conception of sealing solutions for special working conditions. We have 120 employees, including 70 senior technicians. DMS Seals has a number of invention patents and leading production processes. The R&D team is able to design and develop Rubber Seal & Hydraulic Seals for various mechanical sealing systems under complex conditions. We have already passed the certification of ISO 9001 and TS 16949.