Level measurement instrument factory with Kaidi86: Radar level measurement represents a shift in the field of instrumentation. This state-of-the-art technology utilizes radar waves to determine levels of liquids or solids, in vessels. Unlike methods that require contact radar operates non invasively by emitting microwaves and carefully analyzing the reflected signals. The key radar level measurement principle here is time of flight measurement- accurately measuring the time it takes for a radar pulse to travel from a transmitter, bounce off the surface of the material and return to a receiver. This temporal data is then converted into an accurate level reading. Read more details at level measuring devices.
Level Measurement Considerations: Taking advantage of a specific technology’s ability to reliably address the level measurement in either of these vessels, especially the blowdown flash tank, in a plug-and-play type installation and commissioning format is an easy way to ensure optimal performance. This forgoes calibration, external hardware or inputs. Estimates of up to 49 percent of the energy can be recovered through the use of flash steam routed to heat exchangers or the deaerator to preheat boiler makeup water or support the deaeration process, respectively. In addition, better level control technology at the boiler side eliminates energy losses resulting from unnecessary blowdown to prevent carryover conditions.
In addition, some silos in cement plants are very high, such as homogenizing silos of 50cm. It takes time and energy to board high silos to debug radar, so it is recommended to choose HART handheld operators that can be debugged remotely in the central control room. In the central control room, the range and other basic parameters can be set, and the radar echo waveform can be observed, and the waveform can be used for remote diagnosis and debugging, greatly reducing the on-site work intensity of the staff, to avoid the risk of climbing operation. The smart radar level gauge commonly used at present also has a function similar to “driving recorder”, that is, when the material surface mutation occurs on the scene, it can capture the radar echo waveform at that time, which is very useful for debugging the silo under complex conditions.
Application conditions, application conditions generally include calm liquid level, slightly fluctuating surface, turbulent surface, with stirring, with foam and so on. The more complex the conditions, the more interference echoes, and the smaller the actual measured range. In a complex environment, a precision radar with strong ability to deal with interference echoes or an antenna with a larger size should be selected.
With the continuous advancement of science and technology, radar water level meters have been used more and more. It has the advantages of low cost, high stability, flexibility, high reliability, low power consumption, convenient parameter setting, safe and simple maintenance, etc., and has important promotion value. Today, the editor will take you to a simple understanding of radar water level meter. Radar water level meter is a kind of measurement equipment introduced from abroad in recent years. The water level meter has mature technology, high measurement accuracy, easy installation, and is not restricted by environment and geography, so it has been widely used.
Product features: Large display range, wide range of use, suitable for low temperature, medium temperature, high pressure occasions. It can be matched with remote transmitter output 4-20MADC standard signal to realize remote display of liquid level guage. It can also be matched with liquid level switch to realize liquid level control. Generally speaking, the material level feedback is inaccurate and untimely, which is very prone to explosion events, and there is a greater safety risk. Therefore, the requirements for the radar level meter are very high, but the radar level meter often has abnormal material level jumps or falls, or even crashes, resulting in large errors in material level measurement, which brings trouble to production and sales.
With emphasis placed on customer satisfaction, innovation, product development and overall business transformation, the company continued to innovate and expand with each passing year. KAIDI has successfully achieved global recognition, obtaining the leading position as Asia’s top process automation sensor manufacturer. In the past 5 years, the company has undergone tremendous growth and development – flourishing internationally and providing customers worldwide with the best customized solutions for process automation. Read extra information on https://www.kaidi86.com/. Kaidi Energy is a level gauge manufacturer which more than 20 years of industrial automation experience.
The interference comes not only from the outside, but also from the inside of the radar level gauge, such as interference caused by wires, inductance and capacitance between the power transformer and electronic components. In addition, the internal components can also generate noise interference. Today, most radar level gauges have also begun to be improved, using high-frequency microwave technology, which greatly improves the performance of the level gauge and reduces interference.
The installation of the liquid level gauge should be away from the inlet, outlet, eddy current or protrusions on the inner wall to avoid the interference of electromagnetic waves and affect the measurement. When installing the guided wave radar, make sure that the diameter of the short pipe at the flange connection is greater than the height of the short pipe, otherwise the cable will contact the short pipe wall due to shaking, and the liquid level cannot be measured accurately. How to choose a model, in the final analysis, you still need to understand your own working conditions and the characteristics of different instruments, and judge whether the two match, so that you can get twice the result with half the effort.Want to know about ultrasonic flow meter advantages and disadvantages, click here.