Automotive metal stamping supplier today: Rapid Prototyping Techniques – Prototyping is a critical step in the CNC machining design process. Rapid prototyping techniques like 3D printing, soft tooling, and CNC prototypes allow you to validate designs and identify potential issues before full-scale production. Prototyping helps you catch design flaws early, saving time and money. It also provides an opportunity to test the functionality and aesthetics of your design, ensuring it meets all requirements before committing to production. Testing for Functionality and Durability – Testing CNC machined parts for functionality and durability is essential to ensure they perform as intended. Stress testing, dimensional analysis, and other evaluation methods can reveal weaknesses and areas for improvement. Find more information on https://www.dgmetalstamping.com/what-is-stamping-in-car-manufacturing.
Select Cost-Effective Materials: While high-performance materials may be necessary for certain applications, selecting cost-effective alternatives can reduce costs without compromising quality. Consider the material’s machinability, availability, and overall cost when making your selection. Reduce Material Removal: Designing parts with minimal material removal can save time and reduce costs. Features such as pockets and holes should be designed to require the least amount of material removal while still meeting functional requirements.
We usually use high-speed steel, cold work die steel, hot work die steel, carbon tool steel, etc., which have the characteristics of high hardness, high heat resistance, high strength, high tensile strength and toughness, and are widely used in various types of mold parts Processing, including forging dies, high-speed cutting, milling, etc. At present, our company has 7 Mitsubishi slow wire cutting machines with a processing accuracy of 0.002mm. They are mainly used to process various precision, small and complex terminals, shrapnel, and bracket molds, focusing on controlling the precision of the products. See extra details at https://www.dgmetalstamping.com/.
After we receive the customer’s drawings, professional engineers will conduct DFM analysis of the product. Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement. Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.
Tolerances and Precision – Tolerances define the allowable deviation from the design dimensions. In CNC machining, tight tolerances ensure high precision and part functionality. However, achieving extremely tight tolerances can increase machining time and cost. It’s essential to balance the need for precision with practical machining capabilities. Understanding the limits of your CNC machine and tooling will help you set realistic tolerances. Collaborate with your machinist to determine achievable tolerances that meet the part’s functional requirements without overburdening the manufacturing process.
Dongguan Fortuna was established in 2003. It has a factory area of 16,000 square meters and 260 employees. It is a production enterprise specializing in precision metal stamping parts, precision CNC processing, injection molding and product assembly. In 2022,Our company has established a Japanese Office. Company has obtained IATF16949:2016, ISO14001:2015 and ISO 9001:2015 quality system certificate. Products are widely used in home appliance, communication equipment, auto parts, new energy vehicles and aviation filed. Product quality and affordable price won the praise of customers. Products are exported to Japan, USA, Germany, the Czech Republic, Hungary, Norway and other countries. We adhere to the business philosophy of “stability, integrity, innovation” and look forward to working closely with all trading partners to make progress together.
Dongguan Fortuna Metals has invested a great deal in quality control with the latest equipment, including optical comparators and coordinate measuring machines to assure that every metal stamping, weldment, and assembly, large or small, is delivered on time with the highest quality. At our plant, quality control is paramount from start to finish. We have a complete tool kit of machines and systems to meet rigid customer demands. We start with consistent suppliers and approved sources that know the needs of our customers. We apply the latest equipment and processes including, SPC, TQM, and material trace-ability. Having an experienced quality technicians and production team is how we are able to meet your specific quality requirements.